Operations and Maintenance System (OMS)

Overview

OMS is a real-time data monitoring and collection system designed to improve the productivity of manufacturing plants.  The system links to the existing production equipment in the plant floor, and provides detailed, live information about the production process. This gives employees - from machines attendants to upper management - the ability to make better decisions, fix bottlenecks, reduce waste, and take action to solve problems as soon as they occur.

Ultimately, OMS can help companies run a leaner manufacturing operation, and achieve measurable productivity gains.

Features

Real-Time Data and Alerts

Our OMS solution monitors and reports data from every machine in the shop floor instantly.  This gives employees complete visibility of the production process. If a machine is running below capacity or stops unexpectedly, employees are alerted immediately so they can fix the problem.  Consequently, you will no longer have machines sitting idle, and will see measurable productivity gains soon after you implement our OMS solution.

Integration

Do you have a machine from the 1920’s or even older? No problem! Our JNIOR device can collect data from almost ANY source. The data is transferred from your production machines to the OMS server, and then from the OMS server to your existing ERP system.  That way, we bring most real world data to the enterprise.

Fast and Easy Deployment

Our OMS solution requires no programming and can be installed with your machines still running. That means that you can be running our system in almost no time with absolutely no deployment downtime!

Web-Based Full Reporting

OMS provides users with in-depth information of the plant’s operations. Overall Equipment Effectiveness (OEE), Key Performance Indicators (KPI) analysis, instant time histories and long-term reports are just some of the reports you will be able to access through OMS’s easy-to-use interface. 

Easy to Use

Unlike some of our competitors’ products, installing, leaning and using OMS will not turn into a full-time job. Equipped with easy web-based configurations screens and a user-friendly interface, OMS makes data monitoring simple and efficient.

Cost-Effective

At INTEG, we take pride in providing the best value in the industry.  Our OMS solution is powerful enough to meet the needs of large multinational corporations, yet affordable enough to meet the budget constraints of small manufacturers.

A Complete Software and Hardware Solution

Our OMS solution is comprised of both software and hardware components. Our hardware component, the JNIOR, collects data from any machine or device in you plant floor and sends it to the OMS server. The OMS server then transmits the data so that employees can make better decisions and ultimately improve the productivity of your plant. Both components were developed in-house to ensure compatibility, scalability, and reliance.

Multiple Reports and Graphs

Our wide selection of reports and graphs guarantees that every employee can get the information they need in the format that best suits them.  Whether you are looking for a high-level overview or a detailed shift report, you can get it from OMS.

Still something missing? Let us know. We can create customized reports that meet your individual business needs.

Multiple Locations

Our OMS solution can collect data from an unlimited number of locations.

Anywhere, Anytime

Our OMS solution offers remote access, so you can see detailed information about your production from anywhere in the world.  So whether you are on a business trip or vacation, or you want to see the production status of a foreign plant, OMS can deliver the information seamlessly. 
Wireless Option

Machine operators have enough in their minds to worry about tripping over piles of cables. That is why our wireless option is an elegant solution that provides the same functionality, while reducing the clutter created by extra cables.

Full SQL database support

Our OMS solution supports the SQL standard: An easy-to-understand language and comprehensive data management tool.

Manual Data Inputs

In addition to collecting plant floor data automatically, OMS allows you to enter data through the use of several HMI devices. Barcode scanners, touch-screens and standalone PCs are just some of the options you can use to manually enter relevant job information. 

Customization

Still think that our OMS solution won’t work in your manufacturing facility? Give us a call! If our “out of the box” solution doesn’t meet all your company’s needs, we can customize it at a very reasonable cost.

Benefits

Overall Equipment Effectiveness (OEE)

Our OMS solution provides companies the business intelligence necessary to stay competitive in today’s global economy. By monitoring the production process, manufacturers can identify key areas that need improvement, and make the necessary changes to maximize equipment utilization. OMS will help you increase productivity during ramp-ups and ramp-downs, reduce downtime and inefficiencies, and optimize your production process.

Aligns Employees To Company’s goals

By providing live performance measures and new tools that help the decision-making process, employees are empowered to take a bigger role in the production process. This creates an environment where employees take pride in their work, and begin to expect superior performance from themselves and their peers.

Shorter Lead-Times

Running a more efficient operation will lead to measurable productivity gains. This will allow you to get the product to your customers faster! This OMS can help you increase customer satisfaction, improve your cash flow, and earn a reputation that your competitors’ will envy.

OMS Pays for Itself

You shouldn’t ask yourself whether you can afford to implement our OMS solution, but rather whether you can afford not to. The measurable gains in productivity as well as the reduction of the total cost of production guarantee that OMS is a sound investment that will quickly pay for itself.

Track Employee Performance

OMS gives you the ability to track and evaluate the performance of you r employees. Supervisor and managers will be able to see which employees are their start performers, and which need a little help to increase their productivity.

Increase Customer Service

With our OMS solution, you will be able to offer your customers accurate information about production times and delivery dates.

Up and Running in No Time

Installing and using our OMS solution is simple.  No installation downtime and a flat learning curve make the deployment easier on you and your employees.

No Additional Investments

Because our OMS solution connects to your existing production equipment, you will not have to make additional investments in new machines. In addition, you can link OMS to your current ERP system, to bring the plant floor data into the enterprise.  Thus, INTEG’s OMS is a powerful yet cost-effective solution.

Accurate, Reliable and Timely Information

At INTEG, we understand that the best business decisions are made with accurate and reliable information.  With our OMS solution, you will always have trustworthy information when you need it.

Focus in on Problems

You know you are running below capacity, but you don’t know why. OMS detailed reports allow you to focus in on the problem so you can fix it before the next production run.

Improvement Possibilities

OMS will uncover inefficiencies in your operations and provide real improvement possibilities.

Plan Ahead

Whether you want to optimize your production schedule or simply know when would be the best time to go on vacation, OMS allows you to plan your production so you will always know what’s coming up ahead.

Time Savings

Our OMS solution provides significant time savings by automatically recording, analyzing and reporting the data of your production process.  That way, you can spend less time looking for problems and more time working to solve them.

See Your Operations in One Screen

With OMS, there is no need to go back and forth between windows, or have a dedicated computer to track the performance of the plant floor. Engineers, supervisors and managers can have complete floor visibility in a single screen.