Related Links

Ethernet I/O
Data Acquisition
Performance Monitoring

Specifications

JNIOR Model 310
Task Manager
KPI

Software Add-On

Task Manager
Performance Monitoring
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Metal Forming Industry

With a focus on discrete manufacturers in the Metal Forming Industry, INTEG has solutions that help them get more production from their operations.   Linking the plant floor to the enterprise has never been more important.  Metal fabricators are constantly striving to lower their costs to keep up with foreign manufacturers and the way to do this it get in touch with their operations to increase their yield from their existing machines.

INTEG provides a variety of solutions to meet the needs of the metal forming industry.

Performance Monitoring Systems

Utilizing the JNIOR and add-on software programs, Task Manager and KPI, INTEG now offers a complete and flexible solution for data acquisition, data storage (logging), and performance monitoring.  No programming is required to implement the system.  Web-based configurations screens are provided for easy set-up.

INTEG’s KPI (Key Performance Indicator) Monitoring System puts you in touch with your equipment.  Production rates, machine availability, machine utilization, machine status and maintenance reminders can all be made available for viewing in real-time.

Whether you have one machine or many machines, INTEG has a solution for performance monitoring that will enable real-time data for you.

Real-time data helps you track the utilization, productivity, and performance efficiency of your equipment so you can react now, not days later. INTEG’s equipment optimization and integration solution quickly puts you in touch with the information you need to make the most of your equipment.

Networking and Integrating Plant Equipment

Metal forming facilities have a variety of equipment installed around the plant.  This leads to both new and legacy equipment with various types of automation systems.  In today’s world, companies need to know the status of all their equipment and production process in real-time.

In order to bridge the gap between the plant floor and enterprise systems and to include islands of isolated equipment, the INTEG JNIOR can help metal forming companies bring key data to the network, seamlessly and cost-effectively.  Digital, analog and serial signals can be connected to the Ethernet network and integrated with standard user interface packages, ERP, MES and maintenance management systems as well as INTEG’s performance monitoring systems.    

 

Metal Forming Customers

  • Magna Powertrain
  • S&Z Tool & Die
  • Jensen
  • Jennison Manufacturing
  • US Steel

 

 

 

 

The JNIOR Uses a Variety of Communication Protocols

  • Ethernet TCP/IP
  • Modbus
  • OPC Server
  • Windows DLL
  • Data Packets
  • RS232/RS422/RS485
  • Web Services